Ø Aircraft Manufacturing & Maintenance Centre - Facilities
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| Assembly Hanger |
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• Dimension : 70 m x 30 m x 8 m
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• 2 x Overhead Cranes
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• Pneumatic Supply lines
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| Machining |
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• 5 Axis, CNC, Twin Spindle, Horizontal, High Speed Profiling Center (AB Marwin)
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- 66 HP Spindles, RPM available from 5,000 to 24,000 rpm
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- 3 x 90 Degree Tilt Up Pallets with Vacuum Holding system
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- Travel: X Axis 187 Inch, Y Axis 101 Inch, Z axis 48 Inch
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• 4 Axis, CNC Vertical Machining centre
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- 450 mm x 900 mm
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• 3 Axis Knee Type Milling Machine
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- 315 mm x 1555 mm
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• 3 Axis, CNC Turning Centre
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- 290 mm dia turning
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- 150 mm x 500 mm
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• 3 Axis, Turning Machine
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- 400 mm dia turning
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- Spindle centre – 1000 mm
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• Radial Drilling Machine
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• DEA 3D CMM Specification
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| Measuring Range |
| - X Axis : 250 Inch (6.35 M) |
| - Y Axis : 100 Inch (2.54 M) |
| - Z Axis : 72 Inch (1.82 M) |
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| Sheet Metal |
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• Rubber Pad Press
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- 6500 Tons, 10,000 PSI
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- Bed Size 36 7/8 "x 58 7/8 x 16" Thick
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- Max draw depth 12"
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• Rubber Die Press
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- 350 Tons
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- Bed Size 1500 mm x 1000 mm
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• Hydraulic Press
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- 100 Tons
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- Bed Size 1000 mm x 1000 mm
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• 3 Axis CNC Router
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- Bed Size - 218" X 54"
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- Milling & Drilling attachment
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• Fixed Head Router
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- 2000 mm X 1500 mm
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- CNC press brake
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- 3 Axis. 325 mm long
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• Guillotine Machine
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- 300 mm long
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• Rolling, Bending, Wheeing & Shrinking Machines
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• Alodine, Anodizing and chemical Milling
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- Bath Tanks 3000 mm X 750 mm X 2500 mm (Lenght X Breadth X Depth)
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- Electrically heated to 850 with 125 KW rating
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- Milling Rate 1.0 mm + 0.1 mm / hour
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| Heat Treatment |
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• Convection Type, Air Circulating Furnance.
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- Chamber Size - 2000 x 1000 x 1000, 54 KW
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- Temp. Range 0-600 Deg C
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- Temp Control +/- 5 Deg and recorder with interval of sec to hour
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• Muffle Furnace
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- Chamber Size 1000 mm x 500 mm x 500 mm
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- Temp. Range 0-1000 Deg C.
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- Temp Control +/- 10 Deg with recorders Testing
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| Testing |
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| SR No |
Facility |
Remarks |
| 1 |
Magnaflux NDT |
For Magnetic ferrous component's surface discontinuities |
| 2 |
Zyglo Fluorescent Penetrant testing facility |
For Non-Magnetic Ferrous and Non-Ferrous Sheet metal Weld-ments |
| 3 |
Proof loading facility |
For Aircraft control cables |
| 4 |
Viscosity Checking facility |
For Aircraft Paints |
| 5 |
Humidity Tester |
For Atmospheric Control of Aircraft Paint-shop |
| 6 |
Thermocouple Calibration Facility |
For All Thermocouples in-house Furnaces |
| 7 |
Salt spray test facility |
For Testing of Corrosion preventing coatings of Aluminium Alloys |
| 8 |
Rockwell Hardness Tester |
For Testing Hardness |
| 9 |
Conductivity Tester |
For Checking Anodized coatings |
| 10 |
CAD plating & Paint thickness tester |
For Measuring Coating Thickness |
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| Surface Treatment |
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• Chromic Acid Anodizing
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- Size 1825 mm x 760 mm x 760 mm
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- Effective Length 1500 mm x 600 mm.
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- MIL-A-8625 Type I
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• Chromate Treatment (alodine)
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- Size 1825 mm x 760 mm x 760 mm
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- Effective Length 1500 mm x 600 mm.
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- MIL-C-5541, Class IA, NOR5.310-6
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• Cadmium Plating
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- Size 600 mm x 500 mm x 500 mm
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- QQ-P-416, NOR5.310-8
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• Chrome Passivation
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- NOR5.310-8
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• Paint Booth
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- Size - 4m x 4m x 3m height
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- Oven Drying.
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| Welding |
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• Heliarc TIG Welding Machine
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• Seam & Spot Welding Machine
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• 3000 x 1200 x 3000 mm
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| Composites |
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• Auto Clave
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- 72” Dia. x 16’ long Autoclave Vessel
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- 1500mm wide x 3500 mm long.
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- 10 Bar Working Pressure.
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| Vacuum Forming |
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• Air Circulating Oven
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- Size 1380 mm x 1185 mm x 2490 mm
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- 15 KW, Programmer with 32 Kb memory
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- Digital Temp Indicator
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- Vacuum Pumps
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• Thermo Former
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- 750 mm x 750 mm
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• CNC cloth cutting machine
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- Table size 3’ x 6’
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| Avionics Lab and Electrical Looming |
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• Ground testing of communication systems and flight instruments.
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