Aircraft Manufacturing & Maintenance Centre - Facilities
Assembly Hanger
- Dimension : 70 m x 30 m x 8 m
- 2 x Overhead Cranes
- Pneumatic Supply lines
Machining
- 5 Axis, CNC, Twin Spindle, Horizontal, High Speed Profiling Center (AB Marwin)
- 66 HP Spindles, RPM available from 5,000 to 24,000 rpm
- 3 x 90 Degree Tilt Up Pallets with Vacuum Holding system
- Travel: X Axis 187 Inch, Y Axis 101 Inch, Z axis 48 Inch
- 4 Axis, CNC Vertical Machining centre
- 450 mm x 900 mm
- 3 Axis Knee Type Milling Machine
- 315 mm x 1555 mm
- 3 Axis, CNC Turning Centre
- 290 mm dia turnin
- 150 mm x 500 mm
- 3 Axis, Turning Machine
- 400 mm dia turning
- Spindle centre – 1000 mm
- Radial Drilling Machine
- DEA 3D CMM Specification
Measuring Range
- X Axis : 250 Inch (6.35 M)
- Y Axis : 100 Inch (2.54 M)
- Z Axis : 72 Inch (1.82 M)
Sheet Metal
- Rubber Pad Press
- 6500 Tons, 10,000 PSI
- Bed Size 36 7/8 "x 58 7/8 x 16" Thick
- Max draw depth 12"
- Rubber Die Press
- 350 Tons
- Bed Size 1500 mm x 1000 mm
- Hydraulic Press
- 100 Tons
- Bed Size 1000 mm x 1000 mm
- 3 Axis CNC Router
- Bed Size - 218" X 54"
- Milling & Drilling attachment
- Fixed Head Router
- 2000 mm X 1500 mm
- CNC press brake
- 3 Axis. 325 mm long
- Guillotine Machine
- 300 mm long
- Rolling, Bending, Wheeing & Shrinking Machines
- Alodine, Anodizing and chemical Milling
- Bath Tanks 3000 mm X 750 mm X 2500 mm (Lenght X Breadth X Depth)
- Electrically heated to 850 with 125 KW rating
- Milling Rate 1.0 mm + 0.1 mm / hour
Heat Treatment
- Convection Type, Air Circulating Furnance.
- Chamber Size - 2000 x 1000 x 1000, 54 KW
- Temp. Range 0-600 Deg C
- Temp Control +/- 5 Deg and recorder with interval of sec to hour
- Muffle Furnace
- Chamber Size 1000 mm x 500 mm x 500 mm
- Temp. Range 0-1000 Deg C.
- Temp Control +/- 10 Deg with recorders Testing
Testing
| SR No |
Facility |
Remarks |
| 1 |
Magnaflux NDT |
For Magnetic ferrous component's surface discontinuities |
| 2 |
Zyglo Fluorescent Penetrant testing facility |
For Non-Magnetic Ferrous and Non-Ferrous Sheet metal Weld-ments |
| 3 |
Proof loading facility |
For Aircraft control cables |
| 4 |
Viscosity Checking facility |
For Aircraft Paints |
| 5 |
Humidity Tester |
For Atmospheric Control of Aircraft Paint-shop |
| 6 |
Thermocouple Calibration Facility |
For All Thermocouples in-house Furnaces |
| 7 |
Salt spray test facility |
For Testing of Corrosion preventing coatings of Aluminium Alloys |
| 8 |
Rockwell Hardness Tester |
For Testing Hardness |
| 9 |
Conductivity Tester |
For Checking Anodized coatings |
| 10 |
CAD plating & Paint thickness tester |
For Measuring Coating Thickness |
|
Surface Treatment
- Chromic Acid Anodizing
- Size 1825 mm x 760 mm x 760 mm
- Effective Length 1500 mm x 600 mm.
- MIL-A-8625 Type I
- Chromate Treatment (alodine)
- Size 1825 mm x 760 mm x 760 mm
- Effective Length 1500 mm x 600 mm.
- MIL-C-5541, Class IA, NOR5.310-6
- Cadmium Plating
- Size 600 mm x 500 mm x 500 mm
- QQ-P-416, NOR5.310-8
- Chrome Passivation
- NOR5.310-8
- Paint Booth
- Size - 4m x 4m x 3m height
- Oven Drying.
Welding
- Heliarc TIG Welding Machine
- Seam & Spot Welding Machine
- 3000 x 1200 x 3000 mm
Composites
- Auto Clave
- 72” Dia. x 16’ long Autoclave Vessel
- 1500mm wide x 3500 mm long.
- 10 Bar Working Pressure.
Vacuum Forming
- Air Circulating Oven
- Size 1380 mm x 1185 mm x 2490 mm
- 15 KW, Programmer with 32 Kb memory
- Digital Temp Indicator
- Vacuum Pumps
- Thermo Former
- 750 mm x 750 mm
- CNC cloth cutting machine
- Table size 3' x 6'
Avionics Lab and Electrical Looming
- Ground testing of communication systems and flight instruments.